Silicone Mica | Insulect

Extreme temperature insulation for critical environments

Silicone Mica HP5 is a high‑performance rigid insulating laminate engineered for applications exposed to extreme heat, pressure and electrical stress. Manufactured from muscovite mica paper bonded with synthetic silicone resin, HP5 delivers exceptional thermal stability, mechanical strength and non‑flammable performance in demanding industrial environments.

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Application Overview

Silicone Mica HP5 is widely used in high‑temperature thermal and electrical applications where conventional insulation materials fail. Typical applications include high‑voltage equipment, induction and arc furnaces, gas pipeline components, food processing systems and fire‑safe insulation where reliability under extreme conditions is essential.

What We Solve For

Many industrial systems operate under extreme temperatures, mechanical loads and electrical stress while demanding safe, non‑flammable materials. Silicone Mica HP5 solves this by providing stable insulation performance at very high temperatures, excellent dielectric strength and durability in chemically aggressive environments.

TECHNICAL

Features & Functionality

Functionality & Options

High‑temperature electrical insulation
Suitable asbestos replacement material
Available as sheets, rods, tubes and washers
Low permeability to water and oil
Excellent machinability for custom components
Cut‑to‑size and specialist machining available

Key Technical Specifications

Muscovite mica bonded with synthetic silicone resin
Density: approx. 2.1 g/cm³
Dielectric strength: approx. 20 kV/mm
Continuous operating temperature: up to 550 °C
Peak thermal resistance: up to 800 °C
Low dielectric loss on heating
Thickness range: 0.2 mm to 50.0 mm
Non‑flammable and chemically resistant

EXPERIENCE

Our Projects Featuring Insulect Industrial Materials

Explore our project highlights to see where Insulect industrial materials are making an impact.
For tailored advice on whether this solution suits your network, please connect with our team here.

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Fortescue Aldoga, New 275kV Substation Switchgear

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Fortescue Future Industries 275 kV Substation Project

ADVANTAGES

Why Choose Silicone Mica HP5

Silicone Mica HP5 is a purpose‑engineered insulation solution for applications where extreme heat, electrical stress and safety requirements intersect. Combining exceptional thermal resistance with mechanical strength and non‑flammable performance, it offers confidence, durability and versatility across a wide range of high‑temperature industrial environments.

Built for Extreme Conditions

Silicone Mica HP5 is engineered to operate where extreme heat, pressure and electrical stress are unavoidable, delivering dependable insulation performance.

Safety‑Focused Material

Its non‑flammable, non‑toxic composition makes it a safe alternative to hazardous materials such as asbestos in high‑temperature applications.

Proven Industrial Versatility

With availability in multiple forms and excellent machinability, HP5 integrates easily into a wide range of thermal, electrical and mechanical designs.

IMPLEMENTATION

Services & Support

Insulect offers comprehensive services and support for the products we manufacture and specialise in, enhancing value for local utilities, major energy users, equipment manufacturers, and service operators.

LOCAL TECHNICAL TEAM

Our local technical team provides exceptional support and expertise, ensuring quick response times and personalised service to tackle any challenges that may arise during project execution.

ENGINEERING DESIGN

Our team utilises advanced technology and industry knowledge to develop innovative and efficient high voltage switchgear solutions, customised to fit the unique requirements of each project.

PROCUREMENT & LOGISTICS

We facilitate smooth procurement and logistics processes by sourcing from trusted, proven partners and coordinating timely deliveries, ensuring projects remain on schedule and within budget.

TESTING & COMMISSIONING

Professional testing and commissioning support ensures that every high-voltage switchgear system functions safely and reliably, adhering to all regulatory standards and client expectations.

TURNKEY PROJECT DELIVERY

We are able to oversee every phase from concept to completion, providing comprehensive solutions that simplify complex projects and ensure successful outcomes.

FACTORY VISITS

We facilitate client visits to our local manufacturing sites here in Australia, as well as overseas, for initial inspection as well as factory acceptance testing.