Insulect's Projects across power generation, transmission, distribution and end users

Retrofilling Transformers for Safety in the UAE — Insulect

Written by Admin | 22 Dec 2023
Company Sharjah Electricity and Water Authority (SEWA)
Location Sharjah Gold Souk, UAE
Timeline 2009
Project Overview SEWA retrofilled a high-risk transformer in a busy public market with MIDEL 7131, significantly improving fire safety without disrupting daily operations.
Product Midel 7131 Synthetic Ester Transformer Fluid

 

 This is a MIDEL case study.  

 

Overview

In a vibrant and busy location like the Sharjah Gold Souk, reliable and safe power is essential. Thousands of visitors and shop owners depend on electricity every day, making the safety of nearby electrical infrastructure a top priority.

SEWA, responsible for providing electricity and water across Sharjah, identified several distribution transformers in public areas that posed potential risks. These units were critical to operations, but their design and environment meant they needed attention.

One transformer in the Gold Souk became the focus of a pilot project aimed at improving safety without replacing the asset.

 

Challenge

The transformer in question was:

  • Mineral oil-filled, with a relatively low fire point (~170°C)

  • Located in a crowded public space, increasing risk to people and property

  • Operating at high temperatures, reaching up to 118°C in service

  • Considered high risk, especially in the event of an internal fault

If a fault had caused the transformer tank to rupture, the mineral oil could have ignited, potentially leading to a serious fire incident in a densely populated area.

Replacing the transformer would have been disruptive and costly, particularly in such a busy commercial environment. SEWA needed a safer, practical solution that could be implemented quickly.

 

Solution

SEWA partnered with M&I Materials to explore the use of MIDEL 7131 as a safer alternative fluid.

A decision was made to retrofill the existing transformer, replacing the mineral oil with MIDEL 7131 to significantly reduce fire risk.

To ensure success:

  • A detailed retrofill guide was provided, including step-by-step instructions

  • Pre-retrofill testing, including furan analysis, confirmed the transformer’s condition was suitable

  • M&I experts worked closely with SEWA engineers to plan and execute the process

Because of the location, timing was critical. To avoid disruption to businesses:

  • Work began at 11:00 PM after the market closed

  • The transformer was retrofilled, tested, and back in service by 8:00 AM the next morning

The entire process was carefully monitored to ensure safety and performance.

 

Benefits

The retrofit with MIDEL 7131 delivered immediate advantages:

  • Significantly Improved Fire Safety: Higher fire point dramatically reduces ignition risk

  • Minimal Operational Disruption: Overnight work ensured no impact on businesses

  • Cost Savings: Avoided the need for full transformer replacement

  • Improved Risk Management: Safer operation in a high-traffic public area

  • Expert Support: Close collaboration ensured a smooth and controlled process

 

Results

Post-retrofill testing confirmed a clear improvement:

  • The fire point of the transformer fluid increased substantially, reducing fire hazard

  • The transformer returned to full operation immediately, supporting uninterrupted service

  • Ongoing analysis showed the fluid was performing as expected

The success of this pilot project demonstrated that retrofilling with MIDEL 7131 is a practical and effective way to upgrade safety in high-risk locations.